The Production of Calvados
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"In Victot-Pontfol, a wisp of farmland and orchad just a few miles inland from Normandy's resort beaches, is the Domaine Familial L. Dupont, one of the truly great makers of calvados. Etienne Dupont follows his forebears in the artisanal tradition but is constantly innovating in little and big ways to improve his product" David E. Outerbridge - Bloomberg Personnal Finance Nov. 2000 |
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| The Calvados Production |
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The apples of the Domaine Louis Dupont are handpicked and grinded before being pressed. The extracted juice ferments, under the action of yeasts, becomes cider. Then, the cider has to be distilled to produce Calvados. At last, the maturation of Calvados will take several years. |
| The apples | |
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The apples varieties
are typical of the Pays d'Auge. Some are sweet (Rouge Duret), others are acid (Rambault)
or bitter sweet (Argile rouge, Binet rouge, Saint Martin, Mettais and Frequin).
It is necessary to mix them to obtain a well balanced cider. The secret of the
flavour is in the fruit size. The smaller the apples are, the greater the aromatic
intensity is. At the Domaine,
everything is done to develop the aromatic quality of the apple and also to keep
the fruit undamaged. The soils of the Pays d'Auge are marls and marl chalks. As
those soils are very poor, they restrict the growth of the trees. Le Domaine
bans the use of nitrates which can be used to increase the fruits. The apples are
handpicked to avoid damaging
the fruit, and forming storage in lofts where they were easily spoilt.
The apples are now kept in open worked wooden boxes called pallox. They will rest,
breathe, desiccate and ripe in ideal conditions for a three to four weeks period. |
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All the flavour of the
apples comes from the skin and under the skin, and not from the pulp. Therefore
all the stages of the apples transformation are aimed at extracting the maximum
flavour from the skin. Once grated, the apples
will macerate for 2 hours. The fact that the skin softens, that leads to the
extraction of the tannins and to the improvement of the aromas of the apple
juice. A membrane press has
been especially adapted to the apples. For over two hours, the juice is slowly
extracted under low pressure and the crushed apples are rotated every ten minutes. The
skin and the pulp are evenly pressed. The pressing is long and slowly to allow
the mout to collect all the flavours. The membrane press achieves this, better
than any other press. Furthermore, the hygiene of this stainless steel press is
far superior to any other apple tray and linen process. |
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The fermentation process of the cider, before it is distilled, lasts approximately 2 months. The cider will be kept in contact with its lees to prevent from any alteration of the flavour. Then the cider is taken out of its lees and it ages at Le Domaine for about 1 year. |
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The cooper still of Le
Domaine Familial Louis Dupont is a Chalvignac still. The automatic cleaning
system of the coil avoids loading the distillate with cooper oxides. It is a
sophisticated still that allows a flexible and precise distillation. This stage
gives the softness and silkiness of this spirit. From an ideal cider,
the quality of the spirit will not only depends on the Master ship of the
process and the heating but also on the quality of the still. When the temperature of
the cider reaches 80C°, the aromatic molecules and alcohols are carried by the
steam flow. The shorter the swan neck, the more intense the heat is, the better the
steam is for an optimal extraction.
The first distillation of the cider will produce the
"petite eau". To get rid of the fatty alcohols and to increase the
delicacy of the "petite eau", the distillate must flow out at a
temperature of 13° C. It gives the light alcohols between 28° and 30° which
already contains all the basic elements of our future Calvados. |
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The richness of aromas
in the final product and the quality which was gained through the ageing process
rely on the choice of the barrels. Oak barrels are preferred, but not just any
oak ! Oak which has grown up on sandy soils will give a fine vanilla taste to
the Calvados. Oak which has grown up on rocky soils will not be selected because
it gives a tar taste to the Calvados ! The lateral pieces of the barrel have to
be burnt in order to be bent. We prefer the wood which was burnt slowly because
the sap will keep its vanilla taste. The maturation in young
barrels is long enough to give the Calvados its vanilla taste. Moreover it is
necessary that it is not too long, in order that the spirit keeps its original
apple taste, strength and balance. The next stage of the maturation will then
take place in older barrels. Being in contact with the air through the pores of
the wood, the alcohol evaporates and the aromas get more intense, complex and
concentrated. The Calvados slowly reaches his consumption degree. Etienne Dupont avoids, as far as possible, the common practice of adding water, a practice which affects the Calvados' quality. Instead, the alcohol evaporation is encouraged by a thorough aeration. Some particularly chosen Calvados of the Domaine are not reduced. |
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Young Calvados with
good quality is very much characterised by intense aromas of fresh young apples.
When the Calvados gets older, these fruity aromas will turn into some more
mature flavours of oak and minerals. Just after the
distillation, all spirits are colourless. One of the most important effects of
the maturation process is the darkening of the colour, along with the increase
in sweetness, essential oils and fatty acids. The combination of these factors
gives the maximum roundness and intensity to aging Calvados. Young Calvados, with its fruity aromas, is very pleasant as an aperitif, or to accompany some meals. it can also be well appreciated as a digestive. Old Calvados is the perfect way to end an elaborate meal that has been accompanied by fine wines. Their complexity and richness deserve attention and concentration ; one needs to take time to appreciate fully their subtle bouquets and rich intense aromas. The silkier calvados will be served plain, while a calvados with more intense aromas will be appreciated either plain or to accompany well selected coffee, chocolates with high cocoa content, or cigars. |
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